RHEOFLOW PLP-100

Rheoflow PLP-100 as a non-ionic surfactant, polyoxyethylene lauryl ether has excellent washing, emulsifying, dispersing, wetting, and solubilizing functions. 
Rheoflow PLP-100 also shows strong foaming ability, easy rinsing performance, and excellent detergency. 
Rheoflow PLP-100 acts as one of the lowest irritant species among various surfactants, it is often selected as raw material for mild detergents, shampoos (such as baby shampoos), bath lotion, cleansing milk, and cosmetics. 

CAS Number: 9002-92-0
Molecular Formula: (C2H4O)nC12H26O
Molecular Weight: 1199.55
EINECS Number: 500-002-6

Synonyms: Brij|r L23;BRIJ 35 FOR SYNTHESIS;C12E23;Fatty alcohol polyoxyethylene ether;GENAPOL(R) C-100, DETERGENT;GENAPOL(R) X-080;GENAPOL(R) X-080, DETERGENT;GENAPOL(R) X-100

Rheoflow PLP-100 has been demonstrated to assist in solubilization of steroid hormones, benzoic acid derivatives, and barbiturates.
Rheoflow PLP-100, when used as surfactant emulsifier, polyoxyethylene lauryl ether is proved to be an active agent for preparing nanoemulsions for food applications.4
Rheoflow PLP-100 is a flow and leveling agent in powder coatings and injection molding system.

It is a specialized acrylic copolymer with silica.
Rheoflow PLP-100 shows excellent flow and levelling properties and prevents cratering & surface defects.
Rheoflow PLP-100 has good film appearance, re-coatable properties, excellent UV stability and excellent weather resistance.

Rheoflow PLP-100 is suitable for powder coatings.
Rheoflow PLP-100 is a specialty internal processing aid used in rubber and elastomer compounding to improve flow behavior and overall processability.
It reduces internal friction within the rubber compound and allows the material to flow more easily during mixing, extrusion, calendering, and molding operations.

This results in smoother processing and more stable manufacturing conditions.
From a chemical perspective, Rheoflow PLP-100 is a commercially formulated mixture rather than a single defined chemical substance.

Rheoflow PLP-100 typically consists of organic lubricating and flow-promoting components that are compatible with a wide range of elastomers.
In addition, this chemical may function as emulsifier, softener, wetting agent, and foaming agent. 

Because it is a formulation, it does not have a unique CAS number, and regulatory documents refer to the CAS numbers of the individual ingredients.
In industrial applications, Rheoflow PLP-100 is used to lower compound viscosity and to improve filler wetting and dispersion.
Enhanced dispersion leads to more uniform mechanical properties and improved surface quality of finished rubber products.

The additive also helps reduce mixing torque and heat build-up during compounding.
Rheoflow PLP-100 supports consistent and high-productivity rubber processing by improving mold filling and dimensional stability.
It helps minimize defects related to poor flow, such as incomplete cavity filling or surface irregularities.

Rheoflow PLP-100, it is positioned as a reliable rubber-processing auxiliary that enhances efficiency without significantly affecting final compound properties.
Rheoflow PLP-100 is used to enhance the processability of rubber compounds by improving internal lubrication and flow under shear conditions.
It allows rubber materials to be mixed and shaped more easily, especially in demanding processing operations.

This leads to more predictable and controlled manufacturing behavior.
The product is applied in rubber formulations that require stable processing at high filler loadings.
It helps promote better interaction between the polymer matrix and fillers such as carbon black or silica.

This results in improved compound homogeneity and reduced risk of agglomeration.
Rheoflow PLP-100 is also used to reduce mechanical and thermal stress during processing.
Lower mixing torque and reduced heat generation help protect heat-sensitive ingredients in the compound.

This contributes to improved processing safety and compound stability.
In extrusion and molding operations, Rheoflow PLP-100 supports improved surface quality of finished rubber products.
Smoother flow reduces the formation of surface defects, flow marks, or roughness.

This is particularly beneficial for technical and automotive rubber components.
Rheoflow PLP-100 is suitable for a wide range of elastomer types used in industrial rubber manufacturing.

Rheoflow PLP-100 can be incorporated easily into standard compounding procedures without major formulation changes.
This makes it a flexible and practical processing aid for high-volume rubber production environments.

Melting point: 41–45 °C (lit.)
Boiling point: 100 °C (lit.)
Density: 0.99 g/mL ± 0.002 g/mL at 20 °C
Vapor pressure: <1 mm Hg at 20 °C
Refractive index: n20/D 1.461
Flash point: >230 °F
Storage temperature: store below +30 °C
Solubility: H₂O 40 mg/mL at 20 °C, clear, colorless
Form: waxy pellets
pKa: 0 at 20 °C
Color: white
Odor: odorless
pH range: 5.5–7.5
pH: 5.5–7.0 (100 g/L, H₂O, 20 °C)
Biological source: synthetic
Water solubility: soluble
Freezing point: 35.0–40.0 °C
Merck: 14,7558

Rheoflow PLP-100 is used to support stable rheological behavior in rubber compounds throughout different stages of processing.
It helps maintain consistent flow properties even when processing temperatures or shear conditions fluctuate.
This contributes to reproducible product quality from batch to batch.

The additive is particularly useful in formulations designed for high-speed or automated production lines.
Improved flow reduces the likelihood of processing interruptions caused by poor mold filling or material buildup.
This allows smoother operation and higher production efficiency.

Rheoflow PLP-100 is also used to enhance dimensional accuracy of molded and extruded rubber parts.
By improving material flow, it helps the compound conform more precisely to mold or die geometry.
This reduces variability in part dimensions and improves overall product consistency.

In rubber compounding operations, Rheoflow PLP-100 assists in shortening mixing times.
Faster homogenization of the compound reduces energy consumption and increases throughput.
This supports cost-effective and energy-efficient manufacturing.

Rheoflow PLP-100 is valued for improving processing performance without significantly altering the final mechanical properties of rubber products.
It allows manufacturers to optimize process efficiency while maintaining required strength, elasticity, and durability.
This balance makes it a widely used processing aid in technical and automotive rubber applications.

Rheoflow PLP-100 is incompatible with strong oxidizing agents and strong bases.
Rheoflow PLP-100 is used to improve material stability during long production runs in rubber processing.
It helps prevent fluctuations in flow behavior that can occur due to compound aging or thermal history.

This ensures more uniform processing conditions over time.
The product supports better compatibility between different formulation components in complex rubber compounds.
It helps reduce internal friction at the interfaces between polymers, fillers, and additives.

This contributes to smoother compound behavior during mechanical deformation.
Rheoflow PLP-100 is also applied to minimize surface imperfections in finished rubber products.
Improved internal lubrication reduces stresses at the surface during shaping and molding.

This results in cleaner surfaces and more consistent visual quality.
In calendering processes, Rheoflow PLP-100 helps achieve uniform sheet thickness and smooth surfaces.
Enhanced flow allows the rubber compound to spread evenly across calender rolls.

This reduces thickness variations and improves product uniformity.
Rheoflow PLP-100 is suitable for use in both standard and high-performance elastomer systems.
It can be integrated into existing formulations without complex reformulation steps.

This makes it a practical solution for manufacturers seeking incremental process improvements.
The method for producing a Polyoxyethylene Lauryl Ether, which comprises a sulfation step wherein an ethylene oxide addition product of an alkyl alcohol having 8-22 carbon atoms is reacted with an SO3-containing gas, thereby obtaining a sulfated product of the ethylene oxide addition product, and a neutralization step wherein the sulfated product is neutralized, thereby obtaining a sulfate.
The ethylene oxide addition product contains from 0.01% by mass to 1% by mass (inclusive) of an alkali metal hydroxide relative to the total mass of the ethylene oxide addition product.

Rheoflow PLP-100 is designed to achieve multi-functional performances in the final coatings, as well as offering sustainable solution and displaying high compatibility with different solvent & water-borne systems.
Rheoflow PLP-100 also referred to as Brij 35 or Polyoxyethylene lauryl ether is a non-ionic detergent that lowers the non-specific protein adsorption and reduces electroosmotic pumping drastically. 

This allows the pH to be varied without adversely affecting the flow rate. 
Rheoflow PLP-100 also used as a nonionic surfactant that decreases the absorbance of the blank, inhibits turbidity as well as provides linearity.

Uses Of Rheoflow PLP-100:
Rheoflow PLP-100 is a medium range HLB, ethoxylated, nonionic ether of lauryl alcohol with broad range pH stability. 
Rheoflow PLP-100 is suggested for use as an emulsifier in cosmetics to add body and texture (humectant), in household products and in lubricants.
Rheoflow PLP-100 is used as an internal processing aid to improve flow and workability of rubber compounds during mixing and shaping operations.

It helps reduce internal friction and compound viscosity, allowing easier processing in extrusion, calendering, and molding.
This supports smoother material handling and more stable processing conditions.
The product is used to improve dispersion of fillers and additives such as carbon black and silica.

Better dispersion leads to more homogeneous rubber compounds and consistent mechanical properties.
This is particularly important for formulations with high filler loadings.
Rheoflow PLP-100 is applied to enhance mold filling and dimensional accuracy of molded rubber parts.

Improved flow reduces defects such as incomplete filling, flow lines, and surface irregularities.
This contributes to higher product quality and lower scrap rates.
Rheoflow PLP-100 is also used to reduce mixing torque, processing energy consumption, and heat build-up.

Lower thermal and mechanical stress helps protect heat-sensitive ingredients in the compound.
This improves overall processing efficiency and compound stability.
Rheoflow PLP-100 is used to improve process stability in continuous and batch rubber compounding operations.

Rheoflow PLP-100 helps maintain consistent flow behavior across different processing conditions and equipment.
This supports reproducible quality in high-volume rubber manufacturing.
The product is used in the production of technical rubber goods such as seals, gaskets, hoses, and profiles.

Improved flow and dispersion contribute to uniform structure and reliable performance of finished parts.
This makes it suitable for demanding industrial and automotive applications.
Rheoflow PLP-100 is applied to support extrusion and calendering processes requiring smooth surface finish.

Enhanced internal lubrication reduces surface defects and flow marks on rubber products.
This improves both functional and aesthetic quality of the final components.

Rheoflow PLP-100 is also used to increase productivity by shortening mixing times and reducing downtime.
More efficient processing allows faster throughput and better utilization of production equipment.
This leads to cost savings and improved manufacturing efficiency.

Safety Profile Of Rheoflow PLP-100:
Rheoflow PLP-100 is generally considered to have a low hazard profile when handled and used under normal industrial conditions.
It is not classified as highly toxic, but contact with the material should still be minimized as a standard precaution.
Proper industrial hygiene practices are recommended during handling.

Skin contact with Rheoflow PLP-100 may cause mild irritation, particularly with prolonged or repeated exposure.
Eye contact can result in temporary irritation, redness, or discomfort.
Protective gloves and safety glasses are recommended to reduce the risk of exposure.

Inhalation of fumes, vapors, or aerosols that may be generated during processing at elevated temperatures can cause respiratory irritation.
Adequate ventilation should be provided in processing areas to minimize inhalation exposure.
Direct inhalation of decomposition products should be avoided.

Rheoflow PLP-100 is not considered highly flammable under normal storage and handling conditions.
However, thermal decomposition at excessive temperatures may release irritating or harmful fumes.
Standard fire prevention measures and temperature control should be observed.